Dodge Durango

 Service Manual

Brakes » Base brake system » Description and operation
Front disc brakes

DESCRIPTION

The calipers are a single piston type. The calipers are free to slide laterally, this allows continuous compensation for lining wear.

OPERATION

When the brakes are applied fluid pressure is exerted against the caliper piston. The fluid pressure is exerted equally and in all directions. This means pressure exerted against the caliper piston and within the caliper bore will be equal (Fig. 1).

Fig. 1 Brake Caliper Operation

1 - CALIPER

2 - PISTON

3 - PISTON BORE

4 - SEAL

5 - INBOARD SHOE

6 - OUTBOARD SHOE

Fluid pressure applied to the piston is transmitted directly to the inboard brake shoe. This forces the shoe lining against the inner surface of the disc brake rotor. At the same time, fluid pressure within the piston bore forces the caliper to slide inward on the mounting bolts. This action brings the outboard brake shoe lining into contact with the outer surface of the disc brake rotor.

In summary, fluid pressure acting simultaneously on both piston and caliper, produces a strong clamping action. When sufficient force is applied, friction will attempt to stop the rotors from turning and bring the vehicle to a stop.

Application and release of the brake pedal generates only a very slight movement of the caliper and piston. Upon release of the pedal, the caliper and piston return to a rest position. The brake shoes do not retract an appreciable distance from the rotor. In fact, clearance is usually at, or close to zero. The reasons for this are to keep road debris from getting between the rotor and lining and in wiping the rotor surface clear each revolution.

The caliper piston seal controls the amount of piston extension needed to compensate for normal lining wear.

During brake application, the seal is deflected outward by fluid pressure and piston movement (Fig. 2).

When the brakes (and fluid pressure) are released, the seal relaxes and retracts the piston.

The amount of piston retraction is determined by the amount of seal deflection. Generally the amount is just enough to maintain contact between the piston and inboard brake shoe.

Fig. 2 Lining Wear Compensation By Piston Seal

1 - PISTON

2 - CYLINDER BORE

3 - PISTON SEAL BRAKE PRESSURE OFF

4 - CALIPER HOUSING

5 - DUST BOOT

6 - PISTON SEAL BRAKE PRESSURE ON

Brake system

Service warnings & cautions

Brake pedal

Stop lamp switch

Red brake warning lamp

Power brake booster

Master cylinder

Combination valve

Front disc brakes

Drum brakes

Parking brakes

Brake hoses and lines