Standard differential
DISASSEMBLY
(1) Remove ring gear.
(2) Remove roll-pin holding mate shaft in housing.
(3) Remove pinion gear mate shaft (Fig. 33).
(4) Rotate the differential side gears and remove the pinion mate gears and thrust washers (Fig. 34).
(5) Remove the differential side gears and thrust washers.
ASSEMBLY
(1) Install the differential side gears and thrust washers.
(2) Install the pinion mate gears and thrust washers.
(3) Install the pinion gear mate shaft.
Fig. 33 Pinion Mate Shaft Removal
1 - PINION MATE GEAR
2 - PINION MATE SHAFT
3 - SIDE GEAR
4 - DRIFT
Fig. 34 Pinion Mate Gear Removal
1 - THRUST WASHER
2 - SIDE GEAR
3 - PINION MATE GEAR
(4) Align the hole in the pinion gear mate shaft with the hole in the differential case.
(5) Install and seat the pinion mate shaft roll-pin in the differential case and mate shaft with a punch and hammer (Fig. 35). Peen the edge of the roll-pin hole in the differential case slightly in two places, 180 apart.
(6) Lubricate all differential components with hypoid gear lubricant.
(7) Install ring gear.
Fig. 35 Pinion Mate Shaft Roll-Pin Installation
1 - PUNCH
2 - PINION MATE SHAFT
3 - MATE SHAFT LOCKPIN