DESCRIPTION
The 9 1/4 Inch axle housings consist of a cast iron center section with axle tubes extending from either side. The tubes are pressed into and welded to the differential housing to form a one-piece axle housing (Fig. 3).
The axles have a vent hose to relieve internal pressure caused by lubricant vaporization and internal expansion.
The axles are equipped with semi-floating axle shafts, meaning vehicle loads are supported by the axle shaft and bearings. The axle shafts are retained by C-locks in the differential side gears.
The removable, stamped steel cover provides a means for inspection and service without removing the complete axle from the vehicle.
The axle has a date tag and a gear ratio tag. The tags are attached to the differential housing by a cover bolt.
The rear wheel anti-lock (RWAL) brake speed sensor is attached to the top, forward exterior of the differential housing. A seal is located between the sensor and the wire harness connector. The seal must be in place when the wire connector is connected to the sensor. The RWAL brake exciter ring is press-fitted onto the differential case against the ring gear flange.
The differential case is a one-piece design. The differential pinion mate shaft is retained with a threaded pin. Differential bearing preload and ring gear backlash are set and maintained by threaded adjusters at the outside of the differential housing.
Pinion bearing preload is set and maintained by the use of a collapsible spacer.
Axles equipped with a Trac-Loky differential are optional. A Trac-Loky differential has a one-piece differential case, and the same internal components as a standard differential, plus two clutch disc packs.
Fig. 3 9 1/4 Axle
1 - HUB
2 - AXLE SHAFT
3 - VENT FITTING
4 - DIFFERENTIAL HOUSING
5 - CUP
6 - PINION FRONT BEARING CONE
7 - NUT
8 - WASHER
9 - COMPANION FLANGE
10 - SEAL
11 - AXLE SHAFT
12 - HUB
13 - STUD
14 - BEARING CUP
15 - PINION REAR BEARING CONE
16 - DIFFERENTIAL BEARING
17 - ADJUSTER
18 - LOCK
19 - BOLT
20 - BEARING CAP
21 - CAP BOLT
22 - BEARING CUP
23 - THRUST WASHER
24 - SIDE GEAR
25 - C-LOCK
26 - DIFFERENTIAL POSITIONS
27 - THRUST WASHER
28 - COVER
29 - PLUG
30 - COVER BOLT
31 - WASHER
32 - CLIP
33 - SIDE GEAR
34 - THRUST WASHER
35 - DIFFERENTIAL BEARING CONE
36 - C-LOCK
37 - BOLT
38 - LOCK
39 - BEARING CUP
40 - ADJUSTER
41 - BEARING CUP
42 - BOLT
43 - PINION MATE SHAFT
44 - EXCITER RING
45 - DIFFERENTIAL CASE
46 - RING GEAR BOLT
47 - RING GEAR
48 - PINION
49 - PINION GEAR DEPTH SHIM
50 - BEARING PRELOAD COLLAPSIBLE SPACER
51 - SEAL
52 - AXLE SHAFT BEARING
53 - AXLE SHAFT TUBE
54 - AXLE TUBE
55 - AXLE SHAFT BEARING
56 - SEAL
AXLE IDENTIFICATION
The axle differential cover can be used for identification of the axle and (Fig. 4). A ratio tag is attached to the differential cover.
Fig. 4 Differential Cover 9 1/4 Inch Axle
1 - DIFFERENTIAL COVER
2 - RATIO TAG
3 - PUSH-IN FILL PLUG
OPERATION
The axle receives power from the transmission/ transfer case through the rear propeller shaft. The rear propeller shaft is connected to the pinion gear which rotates the differential through the gear mesh with the ring gear bolted to the differential case. The engine power is transmitted to the axle shafts through the pinion mate and side gears. The side gears are splined to the axle shafts.