Liftgate hinge. Liftgate support cylinder

Liftgate hinge

REMOVAL

(1) Remove liftgate upper trim.

(2) Remove D-pillar trim.

(3) Support liftgate on a suitable lifting device.

(4) Using a wax crayon or equivalent, mark the position of the hinge on the liftgate and roof panel.

(5) Remove liftgate support cylinder from liftgate.

(6) Remove bolts attaching hinge to liftgate.

(7) Carefully pull headliner down and remove bolts attaching liftgate hinge to roof panel (Fig. 68).

(8) Remove hinge from vehicle.

Fig. 68 Liftgate Hinge Fig. 68 Liftgate Hinge

1 - LIFTGATE HINGE

INSTALLATION

(1) If necessary, paint replacement hinge before installation.

(2) Position hinge on liftgate.

(3) Align hinge to marks on liftgate.

(4) Install bolts attaching hinge to liftgate.

NOTE: Apply 3M-Drip Check Sealant (or an equivalent product) to hinge bolt threads.

(5) Align hinge to marks on roof.

(6) Install bolts attaching hinge to roof panel.

(7) Install liftgate support cylinder to liftgate.

(8) Remove support from liftgate.

(9) Install D-pillar trim.

(10) Install liftgate upper trim.

Liftgate support cylinder

REMOVAL

(1) Support liftgate on a suitable lifting device.

(2) Remove bolt attaching liftgate support cylinder to D-pillar (Fig. 69).

(3) Remove bolt attaching liftgate support cylinder to liftgate (Fig. 70).

(4) Remove liftgate support cylinder from liftgate.

Fig. 69 Liftgate Support Cylinder Fig. 69 Liftgate Support Cylinder

1 - BODY

2 - SUPPORT CYLINDER

3 - SLAM BUMPER

Fig. 70 Liftgate Support Cylinder Fig. 70 Liftgate Support Cylinder

1 - SUPPORT CYLINDER

2 - LIFTGATE

3 - BUMPER

INSTALLATION

(1) Position liftgate support cylinder on liftgate.

(2) Install bolt attaching liftgate support cylinder to liftgate, note top and bottom of support cylinder.

(3) Install bolt attaching liftgate support cylinder to D-pillar (Fig. 69). Tighten to 28.2 N*m (250 in.

lbs.) torque.

(4) Remove lifting device.

    Dodge Durango (DN) 1998-2003 Service Manual

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