Toyota
Dodge Durango
 Service Manual
Differential and Driveline » C205F axle
Disassembly and assembly

Standard differential

DISASSEMBLY

(1) Remove ring gear.

(2) Remove roll-pin holding mate shaft in housing.

(3) Remove pinion gear mate shaft (Fig. 33).

(4) Rotate the differential side gears and remove the pinion mate gears and thrust washers (Fig. 34).

(5) Remove the differential side gears and thrust washers.

ASSEMBLY

(1) Install the differential side gears and thrust washers.

(2) Install the pinion mate gears and thrust washers.

(3) Install the pinion gear mate shaft.

Fig. 33 Pinion Mate Shaft Removal Fig. 33 Pinion Mate Shaft Removal

1 - PINION MATE GEAR

2 - PINION MATE SHAFT

3 - SIDE GEAR

4 - DRIFT

Fig. 34 Pinion Mate Gear Removal Fig. 34 Pinion Mate Gear Removal

1 - THRUST WASHER

2 - SIDE GEAR

3 - PINION MATE GEAR

(4) Align the hole in the pinion gear mate shaft with the hole in the differential case.

(5) Install and seat the pinion mate shaft roll-pin in the differential case and mate shaft with a punch and hammer (Fig. 35). Peen the edge of the roll-pin hole in the differential case slightly in two places, 180 apart.

(6) Lubricate all differential components with hypoid gear lubricant.

(7) Install ring gear.

Fig. 35 Pinion Mate Shaft Roll-Pin Installation Fig. 35 Pinion Mate Shaft Roll-Pin Installation

1 - PUNCH

2 - PINION MATE SHAFT

3 - MATE SHAFT LOCKPIN

    More about «C205F axle»:

    Description and operation

    Diagnosis and testing

    Service procedures

    Removal and installation

    Disassembly and assembly

    Cleaning and inspection

    Adjustments

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